Rice Husk Gasification Power Plant
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POWERMAX RICE HUSK GASIFICATION POWER PLANT

The basic principle of POWERMAX’s rice husk biomass gasification power generation system(abbreviated as BGPS) is to convert rice husk,rice hull into combustible gas . It is then used as fuel in gas engine to generate electricity. Biomass gasification successfully conquers the disadvantages of rice husk biomass, such as low flammability and wide diversity. Biomass gasification system is characteristic of small land requirement and environment friendly. It’s one of the most effective way of biomass utilization.



Necessary Requirement of Rice husk can be used in POWERMAX Rice Husk Gasification Power Plant:

Humdity of rice husk less than 20%.



POWERMAX RICE HUSK GASIFICATION POWER PLANT PROCESS
Our biomass(rice husk) gasification process includes three steps. The First step is biomass gasification, which convert rice husk into syngas. The Second step is syngas purification. The producer gas coming from gasifier usually contains contaminants including dust, coke, tar and etc. The contaminants will be removed by the purification system to ensure normal operation of gas engine. The Third step is power generating in gas engine. The high temperature exhaust gas may be reused by waste heat boiler to generate steam or hot water for civil or industrial use). Steam turbine may also be considered to make a gas-steam combined cycle power plant, which will increase the total efficiency.



Technology Of POWERMAX Rice Husk Gasification Power Plant

The POWERMAX rice husk gasification power generation systems are based on a modular concept and are able to applicable for 50-20000KW rice husk biomass power station. There are two series of biomass gasification system designed for rice husk by POWERMAX which ranges from 50-2000KW of power generation: CFBG (Circulating Fluidized Bed Gasifier) Series, DFBG(Downdraft Fixed Bed Gasifier) Series A series biomass generator sets from 50KW to 1000KW are developed by POWERMAX to combine with POWERMAX advanced gasification technology. These gas generator sets are using the high efficiency Siemens technology alternators, Chinese top brand medium speed gas engine(500-1000rpm),German Detuz Gas Engine(1500rpm) with advanced European engine control systems. The high performance of the POWERMAX biomass gasification plants and the later production of electricity with the gensets represents a competitive solution when compared with conventional boiler-fired system.

Powermax CFBG Power Plant

Our CFBG system can directly to use rice husk !!!

  • 1. Biomass Storage
  • 2. Biomass Conveyor
  • 3. Biomass Buffer Bin
  • 4. Biomass Gasifier
  • 5. Cyclone Dust Collector
  • 6. Gas Filter
  • 7. ESP
  • 8. Gas Scrubber
  • 9. Gas Dryer
  • 10. Blower
  • 11. Buffer Tank
  • 12. Gas Flare
  • 13 Gas Generator Sets
Technical Specification of CFBG series Biomass Gasification Power Generation System
Model 200CFBG 400CFBG 500CFBG 600CFBG 800CFBG 1000CFBG 1200CFBG 1500CFBG 2000CFBG
Rated Power(kw) 200 400 500 600 800 1000 1200 1500 2000
Rated Frequency 50 /60 HZ
Rated Voltage(V) 220 / 400 / 440 / 6300 / 6600 / 11000 /13800
Model of Gasifier CFBG200 CFBG400 CFBG500 CFBG600 CFBG800 CFBG1000 CFBG1200 CFBG1500 CFBG2000
Gasifier Type Circulating Fluidized Bed Gasifier(CFBG)
Biomass Moisture Requirement ≤20%(wet basis)
Biomass Size Requirment ≤8-15mm
Biomass Consumption(Kg/hr) 200-360 400-720 500-900 600-1080 800-1440 1000-1800 1200-2160 1500-2700 2000-3600
Gas Production(Nm3/h) 500-600 1000-1200 1250-1500 1500-1800 2000-2400 2500-3000 3000-3600 3750-4500 5000-6000
Ash Discharge Type Dry Ash Type
Type of Gas Purification POWERMAX Semi Dry Type Gas Purification System
Heat Value of Gas 1200-1300Kcal/Nm3
Gas Composition CO-12~18%,  CO2-10~16%,  CH4-4~8%   H2-3~7%  CnHm-1~1.4%   O2-0.5~1.2%  N2-54~60%
Model of Gensent 100GFLS 400GFLS 500GFLS 300GFLS 400GFLS 1000GFLS 400GFLS 500GFLS 1000GFLS
Qty of Genset 2 1 1 2 2 1 3 3 2

  • 2MW CFBG POWER PLANT
  • 0.5MW CFBG POWER PLANT-2
  • 3MW CFBG POWER PLANT
  • 0.5MW CFBG POWER PLANT
  • 1.Elevator
  • 2.Feed Bin
  • 3.Gasifier
  • 4.Cyclone
  • 5.Tube Type Dust Remover
  • 6.Venturi
  • 7.Cyclone Hydraulic Separators
  • 8.ESP
  • 9.Indirect Cooler
  • 10.Water Drop Catcher
  • 11.Roots Blower
  • 12.Buffer Tank
  • 13.Vent Cans&Gas Flare
  • 14.Tubular Heat Exchanger
  • 15.Gas Generator Set
  • 16.Cooling Tower
  • 17.Air Blower
  • 18.Water Pump
  • 19.Cooling Water Pool
  • 20.Condensate Water Pool
  • 21.Tar Tank
  • 22.Biochar Outlet

Powermax DFBG Power Plant

Our DFBG system can directly to use rice husk !!

  • 1. Biomass Storage
  • 2. Biomass Conveyor
  • 3. Biomass Gasifier
  • 4. Cyclone Dust Collector
  • 5. Air Cooler
  • 6. Gas Cooler
  • 7. ESP
  • 8. Gas Cooler
  • 9. Gas Dryer
  • 10. Buffer Tank
  • 11. Gas Flare
  • 12. Gas Generator Sets
  • 13. Blower
Technical Specification of DFBG series Biomass Gasification Power Generation System
Model 50DFBG 100DFBG 200DFBG 300DFBG 400DFBG 500DFBG 600DFBG 800DFBG 1000DFBG
Rated Power(kw) 50 100 200 300 400 500 600 800 1000
Rated Frequency 50 /60 HZ
Rated Voltage(V) 220 / 400 / 440 / 6300 / 6600 / 11000 /13800
Model of Gasifier DFBG50 DFBG100 DFBG200 DFBG300 DFBG400 DFBG500 DFBG600 DFBG800 DFBG1000
Gasifier Type Downdraft Fixed Bed Gasifier
Biomass Moisture Requirement ≤16%(wet basis)
Biomass Size Requirment Less than 1cm
Biomass Consumption(Kg/hr) 50-100 100-200 200-400 300-600 400-800 500-1000 600-1200 800-1600 1000-2000
Gas Production(Nm3/h) 125-150 250-300 500-600 750-900 1000-1200 1250-1500 1500-1800 2000-2400 2500-3000
Ash Discharge Type Dry Ash Type
Type of Gas Purification Dry Type Gas Purification System
Heat Value of Gas ≥1100Kcal/Nm3
Gas Composition CO-15~20%,  CO2-8~12%,  CH4-upto 4%   H2-10~15%  N2-45~55%
Model of Gensent 50GFLS 100GFLS 100GFLS 300GFLS 400GFLS 500GFLS 300GFLS 400GFLS 1000GFLS
Qty of Genset 1 1 2 1 1 1 2 2 1

  • 1MW DFBG POWER PLANT
  • 1MW DFBG POWER PLANT-2
  • 1MW DFBG POWER PLANT
  • 0.8MW DFBG POWER PLANT
  • 1.Biomass Fuel Blower
  • 2.Cyclone
  • 3.Gasifier
  • 4.Cyclone
  • 5.Air Cooler
  • 6.Indirect Cooler
  • 7.Isolation Seal
  • 8.ESP
  • 9.Booster Fan
  • 10.Water Drop Catcher
  • 11.Water Bleeding
  • 12.Gas Flare
  • 13.Buffer Tank
  • 14.Gas Generator Set
  • 15.Cooling Tower
  • 16.Water Pump
  • 17.Cooling Water Pool
  • 18. Tar Tank
  • 19.Condensate Water Pool
  • 20.Pulse Dust Collector
  • 21.Cyclone Dust Collector
  • 22.Ash Tank
  • 23.Ash Discharge Transition Hopper
  • 24.Water Tank
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