- 1. Biomass Storage
- 2. Biomass Conveyor
- 3. Biomass Buffer Bin
- 4. Biomass Gasifier
- 5. Cyclone Dust Collector
- 6. Gas Filter
- 7. ESP
- 8. Gas Scrubber
- 9. Gas Dryer
- 10. Blower
- 11. Buffer Tank
- 12. Gas Flare
- 13 Gas Generator Sets
Bagasse,Sugar Cane Trash Gasification Power Plant
POWERMAX Bagasse/Sugar Cane Trash GASIFICATION POWER PLANT
The basic principle of POWERMAX’s Bagasse/Sugar Cane Trash biomass gasification power generation system(abbreviated as BGPS) is to Bagasse/Sugar Cane Trash into combustible gas . It is then used as fuel in gas engine to generate electricity. Biomass gasification successfully conquers the disadvantages of straw biomass, such as low flammability and wide diversity. Biomass gasification system is characteristic of small land requirement and environment friendly. It’s one of the most effective way of biomass utilization.
Necessary Requirement of Straw can be used in POWERMAX Bagasse/Sugar Cane Trash Gasification Power Plant:
Humdity of fuel less than 20%. Size less than 15mm. Need Drying,Crushing!!!
Humdity of fuel less than 20%. Size less than 15mm. Need Drying,Crushing!!!
Wheat Straw, Cotton Straw, Rice Straw, Corn Straw, Grass, Energy Crop, Bagasse and etc.
POWERMAX Bagasse/Sugar Cane Trash GASIFICATION POWER PLANT PROCESS
Our biomass(Bagasse) gasification process includes three steps. The First step is biomass gasification, which convert straw into syngas. The Second step is syngas purification. The producer gas coming from gasifier usually contains contaminants including dust, coke, tar and etc. The contaminants will be removed by the purification system to ensure normal operation of gas engine. The Third step is power generating in gas engine. The high temperature exhaust gas may be reused by waste heat boiler to generate steam or hot water for civil or industrial use). Steam turbine may also be considered to make a gas-steam combined cycle power plant, which will increase the total efficiency.
Technology Of POWERMAX Bagasse/Sugar Cane Trash Gasification Power Plant
The POWERMAX Bagasse gasification power generation systems are based on a modular concept and are able to applicable for 50-20000KW straw biomass power station. The CFBG (Circulating Fluidized Bed Gasifier) Series of biomass gasification system is designed for bagasse by POWERMAX which ranges from 50-2000KW of power generation A series biomass generator sets from 50KW to 1000KW are developed by POWERMAX to combine with POWERMAX advanced gasification technology. These gas generator sets are using the high efficiency Siemens technology alternators, Chinese top brand medium speed gas engine(500-1000rpm),German Detuz Gas Engine(1500rpm) with advanced European engine control systems. The high performance of the POWERMAX biomass gasification plants and the later production of electricity with the gensets represents a competitive solution when compared with conventional boiler-fired system.
The POWERMAX Bagasse gasification power generation systems are based on a modular concept and are able to applicable for 50-20000KW straw biomass power station. The CFBG (Circulating Fluidized Bed Gasifier) Series of biomass gasification system is designed for bagasse by POWERMAX which ranges from 50-2000KW of power generation A series biomass generator sets from 50KW to 1000KW are developed by POWERMAX to combine with POWERMAX advanced gasification technology. These gas generator sets are using the high efficiency Siemens technology alternators, Chinese top brand medium speed gas engine(500-1000rpm),German Detuz Gas Engine(1500rpm) with advanced European engine control systems. The high performance of the POWERMAX biomass gasification plants and the later production of electricity with the gensets represents a competitive solution when compared with conventional boiler-fired system.
Notes: Our TFBG series also can use Bagasse/Sugar Cane Trash, but all the straw must be briquette Size.
Powermax CFBG Power Plant
Technical Specification of CFBG series Biomass Gasification Power Generation System
| Model | 200CFBG | 400CFBG | 500CFBG | 600CFBG | 800CFBG | 1000CFBG | 1200CFBG | 1500CFBG | 2000CFBG |
| Rated Power(kw) | 200 | 400 | 500 | 600 | 800 | 1000 | 1200 | 1500 | 2000 |
| Rated Frequency | 50 /60 HZ | ||||||||
| Rated Voltage(V) | 220 / 400 / 440 / 6300 / 6600 / 11000 /13800 | ||||||||
| Model of Gasifier | CFBG200 | CFBG400 | CFBG500 | CFBG600 | CFBG800 | CFBG1000 | CFBG1200 | CFBG1500 | CFBG2000 |
| Gasifier Type | Circulating Fluidized Bed Gasifier(CFBG) | ||||||||
| Biomass Moisture Requirement | ≤20%（wet basis） | ||||||||
| Biomass Size Requirment | ≤8-15mm | ||||||||
| Biomass Consumption(Kg/hr) | 200-360 | 400-720 | 500-900 | 600-1080 | 800-1440 | 1000-1800 | 1200-2160 | 1500-2700 | 2000-3600 |
| Gas Production(Nm3/h) | 500-600 | 1000-1200 | 1250-1500 | 1500-1800 | 2000-2400 | 2500-3000 | 3000-3600 | 3750-4500 | 5000-6000 |
| Ash Discharge Type | Dry Ash Type | ||||||||
| Type of Gas Purification | POWERMAX Semi Dry Type Gas Purification System | ||||||||
| Heat Value of Gas | 1200-1300Kcal/Nm3 | ||||||||
| Gas Composition | CO-12~18%, CO2-10~16%, CH4-4~8% H2-3~7% CnHm-1~1.4% O2-0.5~1.2% N2-54~60% | ||||||||
| Model of Gensent | 100GFLS | 400GFLS | 500GFLS | 300GFLS | 400GFLS | 1000GFLS | 400GFLS | 500GFLS | 1000GFLS |
| Qty of Genset | 2 | 1 | 1 | 2 | 2 | 1 | 3 | 3 | 2 |
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2MW CFBG POWER PLANT
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0.5MW CFBG POWER PLANT-2
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3MW CFBG POWER PLANT
-
0.5MW CFBG POWER PLANT
- 1.Elevator
- 2.Feed Bin
- 3.Gasifier
- 4.Cyclone
- 5.Tube Type Dust Remover
- 6.Venturi
- 7.Cyclone Hydraulic Separators
- 8.ESP
- 9.Indirect Cooler
- 10.Water Drop Catcher
- 11.Roots Blower
- 12.Buffer Tank
- 13.Vent Cans&Gas Flare
- 14.Tubular Heat Exchanger
- 15.Gas Generator Set
- 16.Cooling Tower
- 17.Air Blower
- 18.Water Pump
- 19.Cooling Water Pool
- 20.Condensate Water Pool
- 21.Tar Tank
- 22.Biochar Outlet
Technical Specification of CFBG series Biomass Gasification Power Generation System
| Model | 200CFBG | 400CFBG | 500CFBG | 600CFBG | 800CFBG | 1000CFBG | 1200CFBG | 1500CFBG | 2000CFBG |
| Rated Power(kw) | 200 | 400 | 500 | 600 | 800 | 1000 | 1200 | 1500 | 2000 |
| Rated Frequency | 50 /60 HZ | ||||||||
| Rated Voltage(V) | 220 / 400 / 440 / 6300 / 6600 / 11000 /13800 | ||||||||
| Model of Gasifier | CFBG200 | CFBG400 | CFBG500 | CFBG600 | CFBG800 | CFBG1000 | CFBG1200 | CFBG1500 | CFBG2000 |
| Gasifier Type | Circulating Fluidized Bed Gasifier(CFBG) | ||||||||
| Biomass Moisture Requirement | ≤20%（wet basis） | ||||||||
| Biomass Size Requirment | ≤8-15mm | ||||||||
| Biomass Consumption(Kg/hr) | 200-360 | 400-720 | 500-900 | 600-1080 | 800-1440 | 1000-1800 | 1200-2160 | 1500-2700 | 2000-3600 |
| Gas Production(Nm3/h) | 500-600 | 1000-1200 | 1250-1500 | 1500-1800 | 2000-2400 | 2500-3000 | 3000-3600 | 3750-4500 | 5000-6000 |
| Ash Discharge Type | Dry Ash Type | ||||||||
| Type of Gas Purification | POWERMAX Semi Dry Type Gas Purification System | ||||||||
| Heat Value of Gas | 1200-1300Kcal/Nm3 | ||||||||
| Gas Composition | CO-12~18%, CO2-10~16%, CH4-4~8% H2-3~7% CnHm-1~1.4% O2-0.5~1.2% N2-54~60% | ||||||||
| Model of Gensent | 100GFLS | 400GFLS | 500GFLS | 300GFLS | 400GFLS | 1000GFLS | 400GFLS | 500GFLS | 1000GFLS |
| Qty of Genset | 2 | 1 | 1 | 2 | 2 | 1 | 3 | 3 | 2 |
-
2MW CFBG POWER PLANT
-
0.5MW CFBG POWER PLANT-2
-
3MW CFBG POWER PLANT
-
0.5MW CFBG POWER PLANT
- 1.Elevator
- 2.Feed Bin
- 3.Gasifier
- 4.Cyclone
- 5.Tube Type Dust Remover
- 6.Venturi
- 7.Cyclone Hydraulic Separators
- 8.ESP
- 9.Indirect Cooler
- 10.Water Drop Catcher
- 11.Roots Blower
- 12.Buffer Tank
- 13.Vent Cans&Gas Flare
- 14.Tubular Heat Exchanger
- 15.Gas Generator Set
- 16.Cooling Tower
- 17.Air Blower
- 18.Water Pump
- 19.Cooling Water Pool
- 20.Condensate Water Pool
- 21.Tar Tank
- 22.Biochar Outlet
POWERMAX TFBG Series Biomass Gasification Power Generation System Flow Chart(TFBG-Twin-Fire Fixed Bed Gasifer)
- 1. Skip Charger
- 2. Biomass Gasifier
- 3. Dry Ash Discharger
- 4. Cyclone Dust Collector
- 5. Hot Air Heat Exchanger
- 6. Air Cooler
- 7. Gas Cooler
- 8. ESP
- 9. Gas Cooler
- 10. Gas Dryer
- 11. Buffer Tank
- 12. Gas Flare
- 13. Gas Generator Sets
- 14. Blower
- 15. Gas Compressor
Technical Specification of TFBG series Biomass Gasification Power Generation System
| Model | 50TFBG | 100TFBG | 200TFBG | 300TFBG | 400TFBG | 500TFBG | 600TFBG | 800TFBG | 1000TFBG | 1200TFBG | 1500TFBG | 2000TFBG |
| Rated Power(kw) | 50 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1200 | 1500 | 2000 |
| Rated Frequency | 50 /60 HZ | |||||||||||
| Rated Voltage(V) | 220 / 400 / 440 / 6300 / 6600 / 11000 /13800 | |||||||||||
| Model of Gasifier | TFBG50 | TFBG100 | TFBG200 | TFBG300 | TFBG400 | TFBG500 | TFBG600 | TFBG800 | TFBG1000 | TFBG1200 | TFBG1500 | TFBG2000 |
| Gasifier Type | Twin-Fire Fixed Bed Gasifier | |||||||||||
| Biomass Moisture Requirement | ≤20~35%（wet basis） | |||||||||||
| Biomass Size Requirment | Diameter 20mm-80mm;Length 10-80mm; | |||||||||||
| Biomass Consumption(Kg/hr) | 50-100 | 100-200 | 200-400 | 300-600 | 400-800 | 500-1000 | 600-1200 | 800-1600 | 1000-2000 | 1200-2400 | 1500-3000 | 2000-4000 |
| Gas Production(Nm3/h) | 125-150 | 250-300 | 500-600 | 750-900 | 1000-1200 | 1250-1500 | 1500-1800 | 2000-2400 | 2500-3000 | 3000-3600 | 3750-4500 | 5000-6000 |
| Ash Discharge Type | Wet Ash Type/ Dry Ash Type | |||||||||||
| Type of Gas Purification | Dry Type Gas Purification System | |||||||||||
| Heat Value of Gas | ≥1200Kcal/Nm3 | |||||||||||
| Gas Composition | CO-15~20%, CO2-8~12%, CH4-upto 3% H2-15~20% N2-45~50% | |||||||||||
| Model of Gensent | 50GFLS | 100GFLS | 100GFLS | 300GFLS | 400GFLS | 500GFLS | 300GFLS | 400GFLS | 1000GFLS | 400GFLS | 500GFLS | 1000GFLS |
| Qty of Genset | 1 | 1 | 2 | 1 | 1 | 1 | 2 | 2 | 1 | 3 | 3 | 2 |
-
2*200KW TFBG POWER PLANT
-
1MW TFBG POWER PLANT
-
1000KW TFBG POWER PLANT
-
2MW TFBG POWER PLANT
- 1.Elevator
- 2.Gasifier
- 3.Cyclone
- 4.Air Cooler
- 5.Indirect Cooler
- 6.ESP
- 7.Isolation Seal
- 8.Booster Fan
- 9.Indirect Cooler
- 10.Water Drop Catcher
- 11.Water Bleeding
- 12.Gas Flare
- 13.Buffer Tank
- 14.Gas Generator Set
- 15.Air Blower
- 16.Cooling Tower
- 17.Water Pump
- 18.Cooling Water Pooling
- 19.Condensate Water Pool
- 20.Tar Tank
- 21.Hot Air Heat Exchanger
POWERMAX TFBG Series Biomass Gasification Power Generation System Flow Chart(TFBG-Twin-Fire Fixed Bed Gasifer)
- 1. Skip Charger
- 2. Biomass Gasifier
- 3. Dry Ash Discharger
- 4. Cyclone Dust Collector
- 5. Hot Air Heat Exchanger
- 6. Air Cooler
- 7. Gas Cooler
- 8. ESP
- 9. Gas Cooler
- 10. Gas Dryer
- 11. Buffer Tank
- 12. Gas Flare
- 13. Gas Generator Sets
- 14. Blower
- 15. Gas Compressor
Technical Specification of TFBG series Biomass Gasification Power Generation System
| Model | 50TFBG | 100TFBG | 200TFBG | 300TFBG | 400TFBG | 500TFBG | 600TFBG | 800TFBG | 1000TFBG | 1200TFBG | 1500TFBG | 2000TFBG |
| Rated Power(kw) | 50 | 100 | 200 | 300 | 400 | 500 | 600 | 800 | 1000 | 1200 | 1500 | 2000 |
| Rated Frequency | 50 /60 HZ | |||||||||||
| Rated Voltage(V) | 220 / 400 / 440 / 6300 / 6600 / 11000 /13800 | |||||||||||
| Model of Gasifier | TFBG50 | TFBG100 | TFBG200 | TFBG300 | TFBG400 | TFBG500 | TFBG600 | TFBG800 | TFBG1000 | TFBG1200 | TFBG1500 | TFBG2000 |
| Gasifier Type | Twin-Fire Fixed Bed Gasifier | |||||||||||
| Biomass Moisture Requirement | ≤20~35%（wet basis） | |||||||||||
| Biomass Size Requirment | Diameter 20mm-80mm;Length 10-80mm; | |||||||||||
| Biomass Consumption(Kg/hr) | 50-100 | 100-200 | 200-400 | 300-600 | 400-800 | 500-1000 | 600-1200 | 800-1600 | 1000-2000 | 1200-2400 | 1500-3000 | 2000-4000 |
| Gas Production(Nm3/h) | 125-150 | 250-300 | 500-600 | 750-900 | 1000-1200 | 1250-1500 | 1500-1800 | 2000-2400 | 2500-3000 | 3000-3600 | 3750-4500 | 5000-6000 |
| Ash Discharge Type | Wet Ash Type/ Dry Ash Type | |||||||||||
| Type of Gas Purification | Dry Type Gas Purification System | |||||||||||
| Heat Value of Gas | ≥1200Kcal/Nm3 | |||||||||||
| Gas Composition | CO-15~20%, CO2-8~12%, CH4-upto 3% H2-15~20% N2-45~50% | |||||||||||
| Model of Gensent | 50GFLS | 100GFLS | 100GFLS | 300GFLS | 400GFLS | 500GFLS | 300GFLS | 400GFLS | 1000GFLS | 400GFLS | 500GFLS | 1000GFLS |
| Qty of Genset | 1 | 1 | 2 | 1 | 1 | 1 | 2 | 2 | 1 | 3 | 3 | 2 |
-
2*200KW TFBG POWER PLANT
-
1MW TFBG POWER PLANT
-
1000KW TFBG POWER PLANT
-
2MW TFBG POWER PLANT
- 1.Elevator
- 2.Gasifier
- 3.Cyclone
- 4.Air Cooler
- 5.Indirect Cooler
- 6.ESP
- 7.Isolation Seal
- 8.Booster Fan
- 9.Indirect Cooler
- 10.Water Drop Catcher
- 11.Water Bleeding
- 12.Gas Flare
- 13.Buffer Tank
- 14.Gas Generator Set
- 15.Air Blower
- 16.Cooling Tower
- 17.Water Pump
- 18.Cooling Water Pooling
- 19.Condensate Water Pool
- 20.Tar Tank
- 21.Hot Air Heat Exchanger
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